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How to effectively prevent the NM400 steel plate from welding cracks and deformation

How to effectively prevent welding cracks and deformation of NM400 steel plate during welding process? We have taken the following measures from the production process.

(1) Selection of electrode: Selection of electrode with high crack resistance is conducive to reducing the tendency of NM400 steel plate weld cracking.

(2) Welding groove: When two unequal thickness NM400 steel plates are joined together, in order to make the weld seam transition smoothly, it is necessary to open a groove of 6×35°.

(3) preheating: Correct selection of preheating and postheating regimes is helpful to improve the microstructure and stress state of welded joints, reduce the hydrogen content in the weld and near-weld zone, and thus effectively improve the cold crack resistance of NM400 steel plate.

(4) Positioning welding: In order to ensure smooth butt joint and penetration, two pieces of NM400 steel plates are placed flat on the workbench to maintain a gap of 1mm, and the workpiece is pressed on the platform with welding fixture. After preheating, the butt joint is positioned immediately.

(5) Full welding: In order to slow down the cooling of the weld and heat-affected zone and reduce the tendency of cracking, short-pass welding should be adopted, that is, to weld a long weld piece by piece, so that each weld is repeatedly heated in a short time. When the NM400 steel plate is welded, the short track jump welding method is adopted, and the length of each weld is 150~200mm.

NM400 steel plate is Chinese grade wear resistant steel plate, the related steel grades are NM360, NM450, NM500, NM600.

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